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nCode DesignLife Product Options
nCode DesignLife is the next generation CAE fatigue and durability analysis tool that works with all leading FE codes and produces realistic predictions of fatigue hotspots and fatigue life. DesignLife shares the nCode GlyphWorks architecture – providing an unparalleled integration of test and CAE data. DesignLife can be purchased separately or together with GlyphWorks.
DesignLife's core functionality includes:
Virtual Strain Gauge – is a standard feature of DesignLife that provides a uniquely powerful way of correlating test with finite element results. Graphically position and orient many single or rosette gauges on your finite models as a post-processing step. Then extract the time histories due to applied loads for direct correlation with your measured strain data. Assessing correlation has never been this easy!
Schedule Create - lets the user build and process multiple cases that model a duty cycle. Through an intuitive interface, Schedule Create makes it easy to create a complete durability schedule.
Signal Processing – includes GlyphWorks Fundamentals functionality for basic data manipulation, analysis and visualization.
Materials Manager – enables materials data to be added, edited and plotted. A default database with fatigue properties for many commonly used materials is also provided.
Python Scripting – This unique capability enables Python scripting to be used to extend existing analysis capabilities rather than needing to code fatigue analysis from scratch. Perfect for proprietary methods or research projects.
Strain-Life (EN)
Applicable to a wide range of problems including low-cycle fatigue with the local elastic-plastic strain controls the fatigue life. Includes the ability to interpolate multiple material data curves for factors such as mean stress or temperature.
EN Solver Includes:
Material models
- Standard EN
- EN mean multi-curve
- EN R-ratio multi-curve
- EN temperature multi-curve
Mean stress corrections
- Morrow
- Smith Watson Topper
- Interpolate multiple curves
Plasticity corrections
- Neuber
- Hoffman-Seeger
- Seeger-Heuler
Multiaxial assessment
- Biaxial
- 3D Multiaxial
- Auto-correction
Stress-Life (SN)
Primary application is high-cycle fatigue (long lives) where nominal stress controls the fatigue life. Includes the ability to interpolate multiple material data curves for factors such as mean stress or temperature. Python scripting is also available for defining custom fatigue methods.
SN Solver Includes:
Material models
- Standard SN
- SN Mean multi-curve
- SN R-ratio multi-curve
- SN Haigh multi-curve
- SN Temperature multi-curve
- Bastenaire SN
- Custom SN using Python scripting
Mean stress corrections
- FKM Guidelines
- Goodman
- Gerber
- Interpolate multiple curves
Stress gradient corrections
- FKM Guidelines
- User defined
Dang Van
Dang Van is a multi-axial fatigue limit criterion and is a method of predicting the endurance limit under complex loading situations. The output from the analysis is expressed as a safety factor and not a fatigue life.
More on Dang Van...
- Output from the analysis is always expressed as a safety factor not a fatigue life
- Specific material parameters are calculated from tensile and torsion tests
- Primary application for engine and powertrain-type applications where there are very large numbers of loading cycles of combined loading such as bending and torsion producing multi-axial stress states
Download available:
White Paper: Taking into Account the Forming Process in Fatigue Design Computations
Spot Weld
This option enables the fatigue analysis of spot welds in thin sheets. The approach is based on the LBF method (see SAE paper 950711) and is well-suited to vehicle structure applications.
More on Spot Weld...
- Spot welds are modelled by stiff beam elements (e.g. NASTRAN CBAR) as supported by many leading FE pre-processors.
- Also supported – CWELD, ACM formulations using solid elements.
- Cross sectional forces and moments are used to calculate structural stress around the edge of the weld spot.
- Life calculations are made around spot weld using linear damage summation and reporting worst case.
- Python scripting is also available for modelling other jointing methods such as rivets or bolts.
Seam Weld
This option enables the fatigue analysis of seam welded joints including fillet, overlap, and laser welded joints. The method is based on the approach developed by Volvo (see also SAE paper 982311) and validated through years of use on vehicle chassis and body development projects.
More on Seam Weld...
- Automated FE data processing makes job set-up quick and simple.
- Weld toe, root and throat failure
- Thickness correction
- Mean stress effects
- BS7608 welding standard is also supported together with require material curves.
Vibration Fatigue
Vibration Fatigue enables the simulation of vibration shaker tests driven by random (PSD) or swept-sine loading. It provides the capability to predict fatigue in the frequency domain and it is more realistic and efficient than time-domain analysis for many applications with random loading such a wind and wave loads.
More on Vibration Fatigue...
- FE models are solved for frequency response analysis and the vibration loading is defined in DesignLife.
- Include static offset case and complete duty cycles of combined loading.
- Perfect add-on product is Accelerated Testing to derive a tailored test profile from multiple loading spectra.
Contents
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